Acuity Installation, part 2, It’s Done!

That moment when Bob installed the last pieces on the first sphere was very sweet. With one down and one to go we left the first sphere to the expertise of Alfredo and Bob and went to sample some of Wisconsin’s  famous fried cheese curds…

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bob puts the last few pieces into the top…

 

 

I don’t have any pictures of those cheese curds for you. They were gone that fast! Hard work, anticipation and satisfaction coupled with deliciousness make for big appetites and they were gone in a blink.

 

 

The spheres are endlessly fascinating as they transform. One of the things that draws artists towards working with this kind of project is the way they seem to grow and transform organically into their final shapes as they are assembled.

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
looking through one open panel into the other side and seeing the sphere from the inside out

 

 

Even after the months spent making the thousands of glass horns and steel pins and washers and clips, and testing and re-testing the fits – it just doesn’t stop being beautiful as it passes through the stages towards completion.

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Each time you look down at the piece it is different and beautiful.

After that the process seemed to flow like water. The employees at Acuity came by on their lunch breaks to remark on the work and the progress and we really relaxed into the rhythm of the work.

 

 

 

one-down-second-on-the-way
With one sphere completed we begin to make real progress on the second

 

 

 

 

As we worked on the second sphere it was hard to keep from looking over as Alfredo and Bob of Hennes worked to hoist and then secure the first sphere into it’s final mount about 25′ above.

 

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bob of Hennes making the switch from temporary to permanent mounts. Nerve-wracking!

 

 

 

 

 

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Alfredo of Hennes keeps a watchful eye

 

its coming for you....
Just playing with amazing backlight and some tilt shift …

After 6 days in Sheboygan we finally installed the last pieces on the last sphere. Alfredo and Bob from Hennes were standing by to hoist and secure the sphere and we were rushing to pack our tools into one little crate to ship home and pack ourselves off to the airport.

Flag at Acuity Insurance
rather grand isn’t it?
Read about this gigantic flag at https://en.wikipedia.org/wiki/Acuity_Insurance

Ben Salzmann, President and CEO of Acuity Insurance company came and filled our pockets with Acuity goodies for the plane ride home. I’m wearing that sweatshirt as I type this! And Kurt Lodl took us into the hardhat area to see the progress on the campus’ next expansion. So, thank you to Ben Salzmann, who started this whole big idea, and Sheri Murphy, Vice President of Services and Administration, who administered through all the process (thank you) and Kurt Lodl and all the rest of the Acuity team who were so kind and welcoming. We look forward to working with you all again soon!

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
One of the original Blue Spheres

.

3 of the original 7 sisters by Belle Mead Hot Glass for Acuity Insurance company
This gif of the spheres was originally captured on the app Fyuse. Look for #bellemeadhotglass on Fyuse and post your images back to us

Check out #bellemeadhotglass on your social media of choice. The above video is a 3D photograph when viewed on the free app FYUSE. They don’t sponsor us or anything, we just love to share images of this stuff in 3 dimensions. If you have a great picture of something from Belle Mead Hot Glass post it to us on Instagram, Fyuse, Facebook, Houzz and hashtag it #bellemeadhotglass or email it to us here at the website. It would mean alot to us if you did.

Almost! Acuity Installation, the last step, part 1

And so, after three and a half months of constant work and preparations we had the Acuity installation extension ready to go.

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
We are going to fill this truck!

10 Pallets composed of 8 double-tall boxes each, measuring 4′ x 4 x 7′ plus the two metal spheres were assembled on our loading dock and carefully maneuvered onto an air ride trailer. For this kind of installation we simply hire the entirety of a truck. Moving this fragile load and coordinating the meetings between the glass and ourselves and the crews onsite can be a tricky thing. So, working with one driving team and their representatives can simplify things for us. This time, our driver was great and stayed in contact with us throughout the 48 hours that the transit took. He even stopped to text and see that we were ok when a storm caused flight delays on what he anticipated would be our route. And do you know what? It was a good thing he did, because we were delayed! It is a pleasure to work with people who are so considerate and care so much about their job. (thanks Mekonen!)

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bob moving one of the many pallets for the installation as we create a little art logjam on the loading dock.

Here we are unloading the truck… This was a whole lot of glass to move and get sorted. Each box contained pieces assigned to a specific sphere, and further to a panel on the sphere. Much time was spent jockeying these all into position. We were very grateful for the continuous and thoughtful help of Kurt Lodl, the Director of Facility Projects.

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
The spheres that looked so giant in the studio look cute in this space. But, they’re about to get nearly 6′ wider!

 

Although the staff here is pretty well qualified in hanging glass from ceilings… these spheres were big and also heavy!

 

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Alfredo and Bob the riggers from Hennes standing behind their lifts and making plans.

 

 

 

 

 

 

 

 

Luckily for us, we had two great riggers from Hennes. Alfredo and Bob were great and we were glad to have them there taking care of the hanging of the spheres. Initially, the spheres are suspended only about 5′ off the floor. This allowed us to start hanging the spheres from down low.

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
The first sphere of this installation with the first panel installed. Only 39 panels and ooooh, about 2,886 pieces of glass to go.

 

 

Having the sphere within reach of the ground is a great deal easier than working on the scaffolds or lifts. After a few panels we began to get into the swing of things and find our flow.

 

 

 

 

 

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
and this is how we know where to put things…

 

 

 

That first day of hanging pieces was very long. Although we had tested and retested and trouble shot everything over and over back at the shop and this was even the second time we had installed these spheres for Acuity, there were still some nervous moments. But before long, our progress was evident even to our professional worrier and our system had proved itself.

 

 

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

The bottom panels of the first sphere completed, it looks ready to float away on a deep sea current.

 

 

 

 

 

 

In this image you can see the second sphere in its temporary position further down the hall.

 

 

 

 

 

 

The end of day one…

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Coming to the end of a day… See? it is always fascinating to look at!

About two years ago we finished the installation of one of the previous blog topics: this set of sculptures in the lobby of Embassy Suites at LAX.

These sculptures (they are spot lit from below instead of lit from within) were designed to bring some color and light to this very large, very tall atrium.

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

Although the space is not too high to hang them from the ceiling, due to earthquake considerations, it was determined that they wold be most secure if mounted on these metal poles.
Recently we we flew back out to LA to set do a little work on these three pieces and thought it would be a good time to update that blog…

 
The atrium of the hotel had undergone a huge renovation during the intervening years. And, although the sculptures were often draped the dust had accumulated through the renovating and redecorating process. This type of cleaning isn’t often necessary, but after such a messy and complex renovation it is often a good idea to finish the redecorating process with a deep clean of the work. And so, with the cleaning and re-hang already on the table we began talking about any changes that the hotel might wish to make.

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

The atrium had been changed over from a warm pale gold tone to be subtle ecru with warm dark wood and blue accents. The colors of the glass still functioned beautifully in place. In the morning they glow like little suns and in the evening, when the glass ceiling above is dark and the sculptures are lit from below, they create a warm, cozy feeling inside the giant space of the atrium. But, this was an ideal opportunity to add just that kind of touch that finishes a space.

 

 

In consultation with the designers and decorators, investors and management we chose to integrate a small amount of blue into the sculptures. To do this we worked in two colors of blue. These blues, when viewed in various lighting conditions, blend the blues of the new accent colors thoroughly into the glass.

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

 

 

After taking all of the glass down, we cleaned each piece with glass cleaner and soft cloths and then began to re-hang the chandelier. As we re-hung the pieces we intermixed the two blue tones and the new blue plates in proportion with the red and yellow and orange that comprised the originals.

 

 

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

Overall the effect is striking. At night, when the chandelier is lit from below, the effect is much more dramatic than before. And during the day the bright spots of blue definitely catch your eye and connect the glass more closely to the accents scattered throughout the great atrium space.

 

 

 

 

 

 

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

 

 

 

We’re recently begun tagging posts on a new app called Fyuse. This app allows us to show you a great 3-dimensional view of a chandelier. It’s free and a whole lot of fun. If you download it, just search for the hashtag #bellemeadhotglass. Hope to see you there!

New Sealife Installation…it grows…

The Sealife series of chandeliers and sculptures began in 2014 and has been a constant source of interest and discovery for the team at Belle Mead Hot Glass. Because we are evoking a maritime landscape each time there is tremendous variation between the installations.

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

The first Sealife piece was composed of many different very deep greens with accents in tones of blue and pink and. It had a very deep sea feel to it. Very large and hanging very high this first chandelier has very large sculptural forms meant to be seen form a distance.

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

 

 

Later on, we began to add complimentary pieces throughout the home and began to add smaller and more highly detailed pieces to each chandelier in order to set a scene at eye level.

 

 

 

 

One of the fascinating things about this series is the way the end reflects the ocean as it exists in the imagination of the client. Deep sea underwater greens and bright sun drenched tropical pastels are equally “ocean” and it is an endless process of discovery to explore what visuals “sealife” brings to mind to each new client. Bob and the staff here work with the clients to develop their palette for the installation and then we start to bring it to life.

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

Recently we installed a new sealife chandelier on the intercoastal waterway in Florida. The clients were building their dream home and of course, wanted to include the flora and fauna of the ocean that most spoke to them. Sometimes Art is a very public statement of an idea and sometimes it is more personal. The Sealife series has led to some very personal art as clients have come to us with their favorite memories of nature and holidays and asked us to incorporate them into the chandelier.

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

Here on the Beaches of New Jersey we often have Sand Dollars, for this chandelier we had a special request for Sea Biscuits. Now we
have some knowledge of a very famous horse by that name and we’ve heard songs and stories about eating “hardtack” but Sea Biscuits as an aquatic creature? This lead to a little online research which then led to enormous amounts of time online watching videos that ranged from youtube clips of seashell finds to a binge of classic Cousteau watching. Sea Biscuits are puffy Sand Dollars and they are both Sea Urchins! And that is part of whats is so entrancing about this series…it’s not just the little details, it’s the bigger picture and the little details blending in and out and leading you to think of things you never did before.

 

 

 

 

In case you’re wondering more about Sea Biscuits…

the creature…

http://echinoblog.blogspot.com/2012/03/sand-dollars-are-sea-urchins-please.html

 

and the very sturdy snack…

http://ageofex.marinersmuseum.org/downloads/biscuit_recipe.pdf

 

Glass Master of the Universe…

Recently while scrolling through my Facebook feed I came across a video of a young glassblower.  This up-and-coming young man started in my shop quite a few yeears ago.  And, having been absorbed in my own work, I was startled to see how much he has developed as an artist.

from Jakes Treasure Series of Vases... http://www.hotglassalley.com/glassware/glass-series/treasure-series/
from Jake’s Treasure Series of Vases…
http://www.hotglassalley.com/glassware/glass-series/treasure-series/
https://www.artfulhome.com/artist/Jake-Pfeifer-Hot-Glass-Alley-LLC/8582
https://www.artfulhome.com/artist/Jake-Pfeifer-Hot-Glass-Alley-LLC/8582

In about 2004 or 2005, a father began dropping in to the shop. He said he had a son who passionately wanted to learn to blow glass. And he said his son would do anything, sweep, tidy, pack, if he could just get a chance to be around glass. Mike (the father) told me his son didn’t care if he got paid, he was just on fire to learn about glass. Well, we weren’t hiring at that moment; but, Mike continued to drop by and get to know us all over at the shop. And then, one day, we had an opening and Jake Pfiefer was hired. I have never had an unpaid member of staff. I do believe that if a person is willing to work they should be paid for their efforts.

http://www.sweetheartgallery.com/products/hot-glass-alley-jake-pfeifer-shell-swedish-cerulean-blue-bowl-artistic-handblown-glass
http://www.sweetheartgallery.com/products/hot-glass-alley-jake-pfeifer-shell-swedish-cerulean-blue-bowl-artistic-handblown-glass

For the next few years Jake worked hard in the cold-working shop processing and packing the glass we had made the day before. But, he always kept his eye on the hotshop. Eventually, Jake’s persistence paid off again and he began to work in the hotshop. First, he worked putting the little glass loops on each ornament or chandelier piece. This is the first rung on the ladder in the hotshop; it’s not a big step up, but it got him in the hotshop.

 

Over time, as with most employees who are ambitious, Jake moved on to bigger and better things. This doesn’t always happen, most people who start in glass give up somewhere along the way. For many reasons glass is a very difficult medium to master. The pitfalls can be enormous. The heat in summer alone is enough to bar the way for many people. The expense of working in glass is daunting, as is the ability to master technique and find proper instruction and training. But, as is true with so many things, there are always a few who rise to the top and achieve a level unimagined just a few years before. Sometimes they rise because of some innate ability, luck and opportunity certainly have something to do with it and sheer determination will often bring success. Sometimes, its a combination of all three.

http://www.hotglassalley.com/product/wedding-reticello-bowl/
http://www.hotglassalley.com/product/wedding-reticello-bowl/

It has been many years since Jake left us to continue on his path as a glass artist. I had never really stopped to imagine how far he would get. Over the years I’ve followed his progress though friends and social media but although I was glad to hear he was still at it and proud of what I knew of his progress it wasn’t until the other day that I got to see how far his work has progressed. Jake has assembled a body of work that utilizes many difficult and complex techniques that only work when done well. He has developed true command over the forms he creates and a great sense of color. Who knows, maybe he will be the next “Glass Master of the Universe” ?

 

 

http://www.artsbusinessinstitute.org/artists/artist-profile-jake-pfeifer/
http://www.artsbusinessinstitute.org/artists/artist-profile-jake-pfeifer/

 

 

(special thanks to all the staff who have worked with Belle Mead Hot Glass over the years, all success and never stop trying to be the next “Glass Master of the Universe”)

 

 

Here is that video of Jake, take a look!


Coming up next?

  • installations in Florida
  • Instllations in LA
  • Installations in Wisconsin

And, “how to train your dragon” or “maintaining a glass furnace!”

 

Goings on at Bellemead Hot Glass

For this post I thought I would just check in with an update about the  current shop goings-on…

 

 

Corning Museum of Glass
Corning Museum of Glass

We all took off to visit the Corning Museum of Glass last Sunday and watched Lino Tagliapietra create a few amazing pieces with his talented team.  It is always a pleasure to see a master at work and the team he has assembled is fantastic in their own right.

 

 

Lino Tagliapietra and tema at a demonstration in Corning Museum of Glass Amphitear

Lino Tagliapietra and tema at a demonstration in Corning Museum of Glass Amphiteater
Lino Tagliapietra and tema at a demonstration in Corning Museum of Glass Amphiteater

 

 

 

is it doneLino has always been a natural teacher. There was never a skill or process that was off-limits.  He had a passion for sharing information and combined with his warm personality his workshops fostered my love of glass.  One of the most important things I learned from Lino was his method of using these 3 things; the form of the vessel, the color and the technique.  He taught me to combine any two of these elements and leave one out.  This way the piece never becomes too artificial…  It was great to see him working on new forms years later and I came away inspired for some new projects myself.

 

 

 

LOOKING AT ART

 

 

We also took time to visit some of Corning’s many galleries and hot shops and of course, Corning Museum itself.  It is good to be surrounded by the energy of creative people and Corning is a beautiful town.  Lino’s visit was in advance of this week’s annual Glass Art Society conference and the pieces we watched him create will ultimately be displayed there.  Unfortunately we had to give most of this week’s many activities a miss since we are in the middle of preparing for an installation in August.  Although we were sorry to miss everyone, it is great to be busy in doing what you love…

 

 

 

 

 

As tight as our current timeline is, we did take a little time this week for a few Father’s Day commissions.  We have done a few very nice sets of rocks and highball glasses, some desk ornaments and we are about to finish another glass fire pit.  GLASSWARE

 

 

It will look similar to the one below and will install on a deck where a real fire might be a very bad idea.

 

 

 

 

 

Firepit in courtyard 2

Falling Flowers

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

 

And Now for Something Completely Different…

A local customer came to us looking for a chandelier that would add lots of light to the space and have a vibrant and fun feel.  The family wanted the area to be brightly lit, but also to avoid boring ceiling spots, unsightly and glaring bare bulbs and run of the mill pendant lamps…

 

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

 

This style of hanging plate or flower chandelier can add both light and color to a space.  After looking through the many glass plates hanging on the wall in the hotshop and going through the images on the website we sat down together and our customers chose just the right size, shape and color for their space…

 

***image of Bob and Scott at the glory***

 

We worked with the finish on the hardware in the rest of the home to build a canopy for this new piece in our metal shop.  It is important that all of the elements of a room tie together visually.  And that is the advantage we have, in making everything here we are able to create each aspect of a design in order to fit best in the space.

 

 

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

 

The canopy we are using here is a grained steel surface that will be easy to care for and attractive in the space.  In our metal shop we can create a huge variety of finishes to evoke whatever feel is most appropriate for the space….

 

 

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

In the end we had a beautiful and functional lighting element that adds lots of light while still functioning as a design element.  Created especially for the space with the full input of the homeowner, we’re sure they’ll enjoy it for years to come.  We certainly enjoyed the process of making it.

The Orangerie?

Orangerie? can you say that in a sentence?

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

I mentioned in an earlier post about how I was inspired to take up glassblowing because of my experience watching a glassblower in Venice make a flower. And, I’ve told you about how I went to Venice and watched the amazing floral chandeliers come to life there.This post is about how a flower chandelier I made quite a few years ago and about making a set of 4 sconces to complement it and it’s current installation in the owners new home.

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

Owners often move their chandeliers from one home to another. But this move would add four sconces to the room where the chandelier would be displayed. The owners gave us a very specific commission. Working together the husband and wife team came up with a sketch and a good description. They called for a bouquet of flowers wrapped in deep blue and finished in Satin brass. Although their Chandelier has only yellow tulips they wanted to use the bouquet to introduce more of our flowers and colors into the room. This is exactly the kind of creative work that we love to develop and so, several weeks ago we went to work honing the design.

Finding exactly the right shape for the blue base of the sconce was an interesting process as we worked on creating the twisted tail at the base of the cone and creating enough and yet not too much room for all the lighting inside.  The brass also took some experimentation.  We do almost all of the metal work we need right here in the shop.  But we don’t work with brass very often and we wanted the finish to co-ordinate perfectly with the fixtures that were in the home already.

 

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

 

 

Eventually, everything was just where it should be with the sconces and the long-suffering owners were finally ready for installation.  They were building their dream home and had been through a long and complicated construction process. Everyone was finally ready for the installation.  We would be hanging the existing chandelier and the four sconces all in the same day.  The house was almost finished, but just barely.  Electricians were putting on finishing touches and painters and plaster finishers were carefully inspecting.

 

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

Up until this point, we had not seen any images of the space.  Although we had color samples and had spoken at length regarding the feel of the space and the elements that would occupy it that first sight was breath-taking.

 

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

 

This room was created as an orangerie.  Although we can just buy an orange or a lemon at the grocery store nowadays, these beautiful rooms were once a refuge for those who could afford them.  In the days when winter time nutrition was a struggle, a bright and sunny room like this would be used to keep citrus trees safe through the winter.  This perfect jewel box of a room is finished in Venetian plaster which will acutally become limestone over time.  It is an amazing thing to see all of these ancient building and decorating techniques preserved and put into use in a room like this. Every detail in the space is a delight and our modern style of blown glass somehow looks right at home. The fact that the owners chose my work so many years ago because of their love of the glass flowers which I learned watching in Venice makes it all fit togther perfectly

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

 

 

 

 

The day we got the call part 5

Why is it so hot, it’s April!

The next day after the Acuity team had gone, It was time to get to work. We had proven we could do the Job. All the production and assembly issues had been worked out. We had one sphere nearly completed and now it was all about organization, logistics and hard work. I had calculated about 12,000 pieces of glass and 85,000 welds and pieces of metal to be cut for all of the seven sisters. and if there wasn’t enough on our plates, we had a film crew due to arrive from PBS, MPTV (Milwaukee public television). It was the 20th of April and it was getting hot, like mid to high 80’s and by the end of the week it was going to be in the 90’s. the weather never stopped us from working, but when the temp got up into the 90’s the hot shop typically would go to around 100-125. and it would get pretty unbearable. the key was to drink lots of water. and I would use a trick I learned from my days as a golfer. If you keep a towel in a cooler full of ice, about every 30 minutes or so you could take the towel and wring it out, put it over your head for about 30 seconds and breathe in that cold air. when done just put the towel back in the cooler and you were good to go for another 30 minutes. It worked unbelievably well. So we put ourselves on a schedule. I simply figured the number of work days between the installation date and our start date and we had our work schedule pretty much mapped out If we made 100 pieces a day we would have enough glass for our August Installation. Luckily the 3 larger spheres were due in late August. The 4 smaller ones were due in September, which gave us a break and a chance to clear out our shop before beginning the second phase. Even with a  5,000 sq. ft. building it wasn’t enough space to handle all seven spheres.

Robert Robert Kuster Belle, Mead Hot Glass, Hillsborough New Jersey,Parx Casino Belle, Mead Hot Glass, Hillsborough New Jersey,
Robert Kuster Belle, Mead Hot Glass, Hillsborough New Jersey,Parx Casino

Act naturally.

The day the film crew arrived it was 95 degrees. and I was in no mood to be slowed down by anyone. when it’s that hot out the only thing you think about in the morning is when can I stop. so even before we began they arrived. We had a short meeting about how things would go and then we started. The only problem was I had never been filmed professionally before and was quite nervous about the process and so I asked Lois our producer if she had any pointers for budding film stars and she said “just act naturally” and you’ll be great. and so I did just that and before long it was like they weren’t even there. by day three we had all gone out to dinner a couple of times and we’re having a blast. It wasn’t until a few months later when I saw some edited clips on a high def. monitor that I realized why so much work, effort and resources goes into producing even a 1/2 hour film. Seeing myself on that screen was really cool.

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

Our arrival in Sheboygan

 

The plan was to load the 60 Foot air ride FedEx tractor trailer. with the first three metal spheres our tools welder, misc. equipment and the 6000 pieces of red, yellow and orange glass. get on a plane the next morning and the truck would be waiting for us when we got there. So far so good we arrived 15 minutes before the trucks arrival. the only problem was It had also been there a few hours earlier and we were missing a crate. This was a problem because everything we shipped we needed to do the installation. With a lot of fussing and me nearly in panic mode we figured out that the missing crate was all our tools and the welding machine. So with about an hour of calls later we we’re able to buy or rent everything we needed.

Later that day we found out what happened. the shipment was refused because no one was expecting it. It was returned to the terminal, unloaded and somewhere along the missing crate was separated never to be found again. fortunately we were able to file a claim with FedEx and we we’re paid for our missing equipment.

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

Let the assembly begin.

 

Once we had everything we needed. we had to thing about protecting the floor. which was made of 2 x 2 foot squares of marble. and because we we’re one of the last crews to arrive it was our job to see that nothing was damaged. we protected the floor with 4 x 8 x 1/4 inch sheets of Masonite two layers thick. next we brought all the metal sphere parts up through the freight elevator. then the glass was brought in. fortunately we had a system of labeling the boxes so we knew which box went with which sphere. we had 5 different lengths. 6 diameters and 3 colors. and each panel had a specific arrangement and if something got used up be  While Chris began welding the sphere together the rest of us started sorting the glass. once that was done we were able to organize the glass by each of the twenty triangular sections that made up the sphere. It all went like clockwork, we completely assembled all 3 of the 15 foot sisters. including cleanup in just 5 days. we were all very proud.

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

 

The day we got the call part 4

Our Guests Arrive…

 

The group of six executives from Acuity was due to arrive in the early morning.  I had rented a Lincoln Navigator to shuttle us all around in, figuring that if I had come this far I should go all in.  And so, nervous but excited and both drooling and lisping I put on a blazer (a twice yearly event) and headed to the Trenton Airport.  They arrived right on time in the company jet (a Gulf 4, I think) and we headed to over to my very spacious new rental.

We spent much of the half-hour ride out to my property talking over the construction project as a whole. I was asked about my progress and I had no sooner started to fill them in than we were there. Because of the position of the house in relation to where we parked, they could not see the sphere suspended from in the two ash trees at first.  We walked about a fifty feet towards the main house and only once we passed that corner did the 15′ sphere come into view.

 

It seemed like forever while I waited for someone to speak… “Well! What do you think?” I finally asked.  They were simply speechless; I believe I got a unanimous twelve thumbs up and everyone loved it.  All at once everyone began to speak to each other and to me, telling me how excited they were to have my work in the corporate headquarters.  CEO Ben Salzmann said he thought they should do a documentary on the making and the installation of the project.  But, as wonderful and as all of this was, the best was yet to come…

 

We got the blues…

Belle Mead Hot Glass Robert Kuster Glass Garden Art
Belle Mead Hot Glass Robert Kuster Glass Garden Art

As excited as they were about the three 15′ spheres for the main hall, Ben had a bigger vision.  He wanted to add four slightly smaller spheres, two in each the East and the West wings.  Now, in addition to the spheres of red, yellow and orange, I had assembled several panels of other colors, primarily in blues and greens.  It was important to be sure about the colors before moving forward and these panels would give the executives a chance to see the glass up close and in a grouping of pieces. Ben walked right over to a panel set up in an equal mix of Emerald, Cobalt, Amethyst and Aqua and it was decided right then and there that we would do four more 10′ spheres in colors exactly as I had them laid out.

 

I’m not afraid of heights, I’m not afraid of heights, I’m not, I’m not, I’m not afraid of heights!!!

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

On a side note…

A couple of days before the spheres big debut, I had the bright idea of chartering a helicopter and doing a little aerial photography.  I popped into the Princeton airport and scheduled a flight. My pilot had done this kind of flying for real estate photography many times before.  When I told him what I wanted to do he said “no problem” and “have you done this before?”  Thinking to myself “how hard cans this be” I replied “of course”.  Now, as I buckled into the tiniest helicopter I had ever seen, the pilot walked around and removed my door!  “What are you doing?” I exclaimed, which clearly revealed that I had not, in fact, done this before.  He explained that in order to get any decent shots I would have to trust the buckles and lean out of the door to shoot.

 

As, I began to turn alternating shades of green and white my pilot said ‘Ready?” and off we went.  The trip to my home was only 3-4 miles as the crow flies but when you are nervous and nauseous that can feel like a long way.  I asked the pilot if it was normal for these things to shake so much, it felt as if the whole machine would just vibrate apart well before we got anywhere.  But as we climbed higher and began to move forward a little faster I started to calm down.  It actually became exciting! In about ten minutes we had the sphere in view and I watched as we got closer and closer and it grew bigger and bigger. To be hanging out of this little bubble in the sky and clicking away was truly an adventure I will never forget.

Whats in a name?

On the way back to the Trenton Airport Ben said we should name the installation. At this point I don’t remember who came up with the exact name But, I remember saying Seven Sisters and Ben saying Seven Sisters of Acuity and that was how it got its name.  Dropping Ben and his team off at the airport I felt exhilarated.  Here I was, one day making small gift items and trying to grow my glass business and the next day in a situation that made me feel like the King of the World! Life was Good.