Brain Matters

This isn’t brain surgery…

It was sometime back in September of 2015 when a long-time customer asked me to make her a glass brain. That was a new one on us. My initial response was “sure, no problem”.  I thought, I’ll Google “brains” and find a company that sold anatomical models. Then, I would make a plaster silica mold and turn out a glass brain. Right?  Wrong.

The model I found was perfect; but by the time I was finished filling all the under-cuts with clay the model seemed to lose most of its definition. The crisp lines that made the model so perfect were disappearing.  We proceeded with the process anyway. After giving our brain a nice coat of Vaseline as a release so the plaster wouldn’t stick to it, we made a fancy two-part box to cast our plaster mix in.  Carefully, we divided the hemispheres with shims so we could have a natural part line and in the end, after almost two months of work – Disaster!  The brain would not release from its plaster confines. And to add insult to injury, a second attempt didn’t turn out any better.

Bellemead Hot Glass Robert Kuster, Hillsborough NJ 08844, Glass Brain
Bellemead Hot Glass Robert Kuster, Hillsborough NJ 08844, Glass Brain

It was then that I realized that mold making is an art form in and of itself and should not be taken lightly.  In the meantime my customer was politely asking for her brain and I just had to keep telling her “soon, very soon”.  But the truth of the matter was,  I didn’t have a clue at this point how I was going to make that brain. And I spent the next month or so wracking my own brain as to how I was going to get it done.

kelly brain, Hillsborough NJ, Bellemead Hot Glass Robert Kuster
kelly brain, Hillsborough NJ, Bellemead Hot Glass Robert Kuster

After much deliberation I decided to “go old school” and sculpt it at the bench.  I took a few days to fiddle around and make some “brain embossing tools”.  And then after a few more days to get the feel for them, I sat down, and with surprisingly little effort and a little help from Scott and Kelly -we got the job done.

Bellemead Hot Glass, Robert Kuster Hillsborough NJ 08844
Bellemead Hot Glass, Robert Kuster Hillsborough NJ 08844

It’s now March of 2016 already and my customer is still (even after this long wait) talking to me. What did I learn from all this?  I guess the most important thing is that my customer was more gracious and forgiving than I ever could have been. And also, that I’m very grateful that I was given enough time and space to pull it off.