Almost! Acuity Installation, the last step, part 1

And so, after three and a half months of constant work and preparations we had the Acuity installation extension ready to go.

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
We are going to fill this truck!

10 Pallets composed of 8 double-tall boxes each, measuring 4′ x 4 x 7′ plus the two metal spheres were assembled on our loading dock and carefully maneuvered onto an air ride trailer. For this kind of installation we simply hire the entirety of a truck. Moving this fragile load and coordinating the meetings between the glass and ourselves and the crews onsite can be a tricky thing. So, working with one driving team and their representatives can simplify things for us. This time, our driver was great and stayed in contact with us throughout the 48 hours that the transit took. He even stopped to text and see that we were ok when a storm caused flight delays on what he anticipated would be our route. And do you know what? It was a good thing he did, because we were delayed! It is a pleasure to work with people who are so considerate and care so much about their job. (thanks Mekonen!)

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Bob moving one of the many pallets for the installation as we create a little art logjam on the loading dock.

Here we are unloading the truck… This was a whole lot of glass to move and get sorted. Each box contained pieces assigned to a specific sphere, and further to a panel on the sphere. Much time was spent jockeying these all into position. We were very grateful for the continuous and thoughtful help of Kurt Lodl, the Director of Facility Projects.

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
The spheres that looked so giant in the studio look cute in this space. But, they’re about to get nearly 6′ wider!

 

Although the staff here is pretty well qualified in hanging glass from ceilings… these spheres were big and also heavy!

 

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Alfredo and Bob the riggers from Hennes standing behind their lifts and making plans.

 

 

 

 

 

 

 

 

Luckily for us, we had two great riggers from Hennes. Alfredo and Bob were great and we were glad to have them there taking care of the hanging of the spheres. Initially, the spheres are suspended only about 5′ off the floor. This allowed us to start hanging the spheres from down low.

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
The first sphere of this installation with the first panel installed. Only 39 panels and ooooh, about 2,886 pieces of glass to go.

 

 

Having the sphere within reach of the ground is a great deal easier than working on the scaffolds or lifts. After a few panels we began to get into the swing of things and find our flow.

 

 

 

 

 

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
and this is how we know where to put things…

 

 

 

That first day of hanging pieces was very long. Although we had tested and retested and trouble shot everything over and over back at the shop and this was even the second time we had installed these spheres for Acuity, there were still some nervous moments. But before long, our progress was evident even to our professional worrier and our system had proved itself.

 

 

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844

The bottom panels of the first sphere completed, it looks ready to float away on a deep sea current.

 

 

 

 

 

 

In this image you can see the second sphere in its temporary position further down the hall.

 

 

 

 

 

 

The end of day one…

Bellemead Hot Glass, Robert Kuster,Hillsborough NJ 08844
Coming to the end of a day… See? it is always fascinating to look at!